Service cycle

One partner across every stage

  1. 01

    Process analysis and improvement

    On-site survey, cycle times and feasibility.

  2. 02

    Design and engineering

    Mechanical, electrical and software engineering through QG1 to QG5.

  3. 03

    Electrical and mechanical build

    Control panels, fixtures, structures and tooling.

  4. 04

    Programming

    PLC, HMI, robots, vision and safety; offline simulation.

  5. 05

    FAT / SAT acceptance tests

    Tests at our workshop and at the customer’s plant.

  6. 06

    Commissioning and launch

    Installation, start-up and operational validation.

  7. 07

    Production support

    Ramp-up support, documentation and training.

Design stages

Quality Gates: every stage is validated before moving on

We deliver innovative, high-quality and efficient solutions that meet customer requirements.

  1. QG 1

    Project kick-off

    Preliminary research and scope definition: objectives, requirements and constraints.

  2. QG 2

    Design definition

    Conceptual design: development and evaluation of alternatives.

  3. QG 3

    Technical release

    Validated final design and detail engineering: drawings, specifications and documentation.

  4. QG 4

    Review and commissioning

    Purchasing, supplier management, manufacturing and commissioning.

  5. QG 5

    Project closure

    Production support and technical service.

What we do

Services

Mechanical engineering and design

Mechanical engineering and design

  • Conceptual, construction and detail engineering (SolidWorks, AutoCAD)
  • Process optimization and cycle time studies
  • Payload calculation and finite element analysis
  • Part and component design, bills of materials
Electrical engineering and control panels

Electrical engineering and control panels

  • Electrical and pneumatic drawings and 3D panel design (EPLAN)
  • Load calculation, thermal balance and air consumption
  • PLC architecture and I/O assignment
  • Manufacturing, wiring and testing of control panels
Automation software

Automation software

  • Offline programming of PLCs, HMIs and robots, with prior simulation
  • Siemens TIA Portal, Rockwell Studio 5000, OMRON, Schneider, Toyopuc
  • Setup of vision systems, nutrunners, presses and drives
  • Migration of obsolete equipment and standardized libraries
Robotic cells

Robotic cells

  • KUKA integration (Official System Partner) on KRC2, KRC4 and KRC5
  • Cells with Yaskawa, ABB and FANUC
  • Welding, handling, palletizing and bin picking
  • Offline programming and PLC synchronization
More about Robotic cells
Machine vision and 3D measurement

Machine vision and 3D measurement

  • Quality control and assembly verification
  • Data Matrix, OCR and OCV reading for traceability
  • 3D and laser inspection and measurement
  • Robot guidance, bin picking and 3D palletizing
More about Machine vision
Safety and machine safety

Safety and machine safety

  • Risk assessment according to ISO 12100
  • Safety functions and Performance Level (ISO 13849, validated with SISTEMA)
  • Distances and guards according to ISO 13855, 13857, 14119 and 14120
  • SICK light curtains, scanners and safety relays; CFSAE-certified engineers
More about Safety
Intralogistics with AMR and AGV

Intralogistics with AMR and AGV

  • Fixed-route AGVs and free-navigation AMRs (LiDAR and SLAM)
  • PLC–AGV interfaces, traffic management and RFID traceability
  • End of line: case packing, labeling, palletizing and wrapping
  • Safety with dynamic-field scanners and muting
More about AGV/AMR intralogistics
Industry 4.0 and traceability

Industry 4.0 and traceability

  • Analysis and optimization of production processes
  • RFID and Data Matrix traceability
  • IIoT, predictive maintenance and digital twins
  • Collaborative robotics (cobots)
More about Industry 4.0
Augmented reality for production

Augmented reality for production

  • Pick-to-light and laser projection of instructions onto the part
  • Code and RFID reading checked against the production recipe
  • Cameras that validate the assembly before moving on
  • HMI and audio over IP to guide the operator step by step
More about Augmented reality
Manufacturing and assembly

Manufacturing and assembly

  • Machining, welding and fitting of parts and tooling
  • Manual and semi-automatic workstations
  • Part conveyor lines and distribution points
  • Mechanical, electrical and pneumatic installation on site
International technical procurement

International technical procurement

  • Definition of commercial items and components
  • Technical purchasing, consolidation and freight forwarding
  • Shipping, import and export management
Retrofitting

Retrofitting

  • Replacement of obsolete technology and hardware selection
  • Station retooling and cycle time reduction
  • Mechanical and electrical redesign

Tools

Multi-brand expertise

PLC & HMI

  • Siemens TIA Portal (Step7 Safety, WinCC, Startdrive)
  • Step7 V5.5 / V5.7
  • Rockwell Studio 5000 y FactoryTalk View
  • Mitsubishi GX Works2 / GX Works3
  • Mitsubishi GT Designer3 (HMI GOT)
  • OMRON CX-One
  • Schneider EcoStruxure / Unity Pro
  • Toyopuc PCWin
  • DELTA ISPSoft

Robotics

  • KUKA WorkVisual
  • Yaskawa MotoSim
  • ABB RobotStudio
  • FANUC Roboguide
  • RoboDK

Design

  • SolidWorks
  • AutoCAD
  • EPLAN Electric P8
  • SISTEMA (IFA) · safety

Industries

We adapt to every industry

Automotive and auto parts

Automated processing, position control, torque, screwdriving, RFID and Data Matrix traceability.

Pharmaceuticals and cosmetics

Vision inspection, quality control, palletizing robots, distribution and logistics.

Food and beverage

Filling control, conveyors, robotic palletizing, pick & place and vision inspection.

Plastics

New technologies, quality control, robotic palletizing and pick & place.

Packaging

RFID tracking, vision inspection, automatic palletizing and pick & place.

Retrofitting in every sector

Replacement of obsolete technology, retooling and mechanical redesign.

Gallery

On site and in the workshop

Do you have a project in mind?

Tell us what you need to automate or improve in your plant and we will get back to you shortly.